Single
- Phase
Uninterruptible Power Supply 
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1.1 SUMMARY
This
specification defines the electrical and mechanical characteristics and
requirements for a continuous-duty single-phase, solid-state, uninterruptible
power system. The uninterruptible power system, hereafter referred to as the
UPS, will provide high-quality AC power for sensitive electronic equipment
loads.
1.2 STANDARDS
The
UPS is designed in accordance with the applicable sections of the current
revision of the following documents. Where a conflict arises between these
documents and statements made herein, the statements in this specification
shall govern.
·
UL Standard 1778, UL 1499
·
FCC Part 15, Class A
·
CSA
·
BSMI
1.3. SYSTEM DESCRIPTION
1.3.1 Modes of Operation
The
UPS is designed to operate as a line interactive uninterruptible power supply
in the following modes:
A. Normal - In
normal operation incoming AC power is fed to the input, conditioned and applied
to the connected equipment. In this mode, power is also derived from utility
power for the battery charger. In the event of a utility outage or severe
abnormality (sag or swell), the UPS will support the connected load from
battery power, until the battery is discharged or the utility returns;
whichever occurs first.
B. Battery - Upon
failure of utility / mains AC power, the critical AC load is supplied by the
battery. The switch over time to battery is less then 2 milliseconds.
C. Recharge - Upon
restoration of utility / mains AC power, after a utility / mains AC power
outage, the input converter automatically restarts and resumes supplying power
to the connected load and the battery charger to recharge the battery.
D. Automatic Restart -
Upon restoration of utility / mains AC power the UPS automatically restarts and
assumes supplying power to the critical load and the battery charger.
1.3.2 Design Requirements
A. Voltage:
Input/output voltage specifications of the UPS are:
·
120V Units: 74-154 VAC, 60/50 Hz,
single-phase, 2-wire-plus-ground.
·
106-127 VAC Units: 120 VAC +3%,
60/50 Hz, single-phase, 2-wire-plus-ground.
B. Output Load Capacity: Specified
output load capacity of the UPS is:
·
2200 VA/1980 Watts at 0.9 lagging
power factor.
C. Internal Battery:
Valve regulated, non-spillable, flame retardant, lead acid cells.
D. Reserve Time: 2200
VA minimum 9.7 minutes, these times are at full load with ambient temperature
of 25oC (77oF).
E. Battery Recharge: The
UPS contains a battery recharge rate designed to prolong battery life. Recharge
time for UPS internal batteries is three (3) hours maximum to 90% capacity
after a complete discharge into full load.
1.3.3 Performance Requirements
1.3.3.1 AC Input to UPS
A. Voltage Configuration: The
UPS operates at
120 VAC nominal;
single phase without drawing power from the batteries. The input voltage can be
adjusted to operate within the range of 74-154 VAC.
120 VAC;
single phase, 2 wire plus ground nominal; variable based upon output loading:
B. Frequency: UPS
auto senses input frequency when first powered up and will operate within the
following frequency specifications. The
UPS is capable of auto sensing input frequency of 50/60 Hz @ 120 VAC +/- 3%.
C. Surge Protection &
Filtering
1.3.3.2 AC Output,
A. Voltage Configuration:
120 V Units:
120 VAC, 60/50 Hz, single-phase, 2-wire-plus-ground configuration
B. Voltage Regulation: +
3% steady state.
C. Frequency Regulation: 47-53
Hz nominal for 50 Hz, 57-63 Hz nominal for 60 Hz, Synchronized to utility /
mains.
D. Output Line Distortion:
less
than 5%
E. Output Power Rating: 2200
VA/1980 Watts at 0.9 lagging power factor.
F.
Crest Factor: up to 5:1
G. Filtering:
Output EMI filters are employed in accordance with MIL-461
H. Waveform: Sine
wave
1.3.3.3 Output connectors
A.
(2) Mil-5015 MS circular connectors
B.
(4) 5-15R
1.4 Environmental Conditions
A. Ambient Temperature:
·
Operating: 0O
C to +40O
C (+ 32O
F to + 104O
F) for altitudes 0 to 3000 meters (0 to 10,000 ft.)
above sea level.
·
25O
C (+ 77O
F) for optimum battery performance
·
Storage:
-15O
C to +50O
C (+ 5O
F to +113O
F) with batteries removed.
·
Storage elevation 15000 M max.
·
20O
C (+ 68O
F) for optimum battery storage.
B. Relative Humidity:
·
Operating: 0 to 95% non-condensing.
·
Storage: 0 to 95% non-condensing.
C. Audible Noise:
Noise
generated by the UPS under normal operation does not exceed 50dBA when measured
at 1 meter from the surface of the UPS.
E. Electrostatic Discharge:
The
UPS is able to withstand an electrostatic discharge compliant to ENC61000-4-2,
level 4, for 120 VAC, 208 VAC, and 230 VAC units (15 kV through air, 8 kV
contact) without damage and will not affect the connected load.
1.5 USER DOCUMENTATION
The
specified UPS system is supplied with one (1) user's manual.
1.6 WARRANTY
The
UPS manufacturer warrants the UPS against defects in materials and workmanship
for one (1) Year
1.7 QUALITY ASSURANCE
1.7.1 Factory Testing
Before
shipment, the manufacturer fully and completely tests the system to assure
compliance with the specification. These tests include operational discharge
and recharge tests on the internal battery to assure performance.
2.0 PRODUCT
2.1 FABRICATION
The UPS is manufactured and
fabricated in accordance with MIL-STD -901D and MIL-STD-167 as tested and
certified.
All
materials and components making up the UPS are new, of current manufacture, and
have not been in prior service except as required during factory testing. All
relays are provided with dust covers.
2.1.2 Wiring
Wiring
practices, materials, and coding are in accordance with the requirements the
standards listed in section 1.2 and other applicable codes and standards. All
wiring is copper.
2.1.3 Cabinet
The
UPS unit is comprised of: input converter, battery charger, inverter, and
battery consisting of the appropriate number of sealed battery cells; and is
housed in a tower NEMA type 1 enclosure and meet the requirements of IP20. The
UPS cabinet is cleaned.
Chassis
is fabricated from 304 stainless steel.
MODEL DIMENSIONS (H x W x D)
WEIGHT
PS2201-SS-Grade A
17.0” x 8.0” x 22.0”
(43mm x 20mm x 55mm)
115.0 lbs. (52.1kg)
2.1.4 Cooling
The
UPS is forced air cooled by internally mounted fans. Fan power is provided from
the internal power supply. Air intake is through the front of the unit and
exhausted out the rear of the unit.
2.2 COMPONENTS
2.2.1.2 AC Input Current Limit
The
input converter is provided with AC input current limiting whereby the maximum
input current is limited to 125% of the full load input current rating
2.2.1.3 Input Protection
The UPS is supplied with a
MIL-STD Hi-G force double pole circuit breaker in accordance with MIL-STD-901D
and MIL-STD-167. The circuit breaker is rated at 20.0A
The
UPS has built-in protection against under voltage, over current, and over
voltage conditions including low-energy lightning surges, introduced on the
primary AC source. The 120 VAC models can sustain input surges without damage
per criteria listed in IEEE 587 CAT. A & B.
2.2.1.4 Battery Recharge
The
UPS contains a battery recharge rate designed to prolong battery life. The battery
is constant current charged to restore capacity, then shall be constant voltage
charged to maintain the battery in a fully charged state. Recharge time for the
internal UPS batteries shall be three (3) hours maximum to 90% capacity (full
load discharge rate). There is DC over voltage protection so that if the DC
voltage exceeds the pre-set limit, the UPS will shutdown automatically and the
critical load is transferred to bypass mode.
2.2.2.5 Output Protection
The
UPS employs electronic current limiting circuitry.
2.2.2.6 Battery Over Discharge
Protection
To
prevent battery damage from over discharging, the UPS control logic
automatically raises the shutdown voltage set point; dependent upon output load
at the onset of battery operation.
2.2.3 Display and Controls
2.2.3.1 General
The
UPS is provided with a microprocessor based unit status display and controls
section designed for convenient and reliable user operation. The monitoring
includes functions such as status and alarm, battery level and runtimes.
2.2.3.2 System Indicators

2.2.4 On-Line Battery Test
The
UPS is provided with an automatic biweekly battery test feature (factory
default). Via the set-up configuration program on a Windows based PC the
automatic battery test can be disabled or configured to operate every 7, 14,
21, or 28 days.
The
battery test will ensure the capability of the battery to supply power to the
inverter while loaded. If the battery fails the test, the UPS will display a
warning message to indicate the internal batteries need replaced. The battery
test feature is user accessible by the push button located on the front of the
unit and with Communications Software. The Automatic Battery test feature is
capable of being disabled through the User Configuration Program.
2.2.9 Configuration Program
An
included Windows tm based (Win95 or
later) Configuration Program and cable allows for configuration of UPS features
and operating parameters to meet specific application requirements, if
required. Options that are configurable via this program include:

2.2.5.2 Automatic Transfers
The
transfer control logic automatically activates the bypass, transferring the
critical AC load to the bypass source, after the transfer logic senses one of
the following conditions: UPS overload
·
UPS over temperature
·
PFC failure
·
DC Bus Over voltage
Once
overload condition is reduced, the load is automatically transferred back to
inverter power.
2.2.6 Internal Battery
Valve
regulated, non-spillable, flame-retardant lead acid cells are used as a
stored-energy source for the specified UPS system. The battery is housed internal to the UPS
cabinet, and sized to support the inverter at rated load and power factor, with
ambient temperature of 25 O C (77 O
F) for a minimum of 7 minutes reserve time. The expected life of the battery shall be 3 -
5 years or a minimum 250 complete discharge cycles. The UPS units have the capability to allow
the operator to replace the internal battery.
2.2.7. Output Distribution
Output
distribution is integrated to the UPS, and located on the rear of the unit.
2.2.8 Communication
The
UPS includes one slot for optional communication options.
2.2.8.1 DB-9 Serial Port
The
UPS contains a DB9F (9-pin female) connector on the rear panel to allow UPS
status communications to a computer system. The DB9F contains photo couplers to
signal on battery and low battery operational status. The UPS is also capable
of receiving a signal
SNMP
This
option delivers SNMP and Web management to the UPS when connected to any 10 or
100 Mbit Ethernet network. The card supports 10 and 100 Mbit Ethernet and
provides for in-the-field upgrade of SNMP firmware. The kit includes the card, software and
installation manual. Once the card is
installed, the serial communications is disabled in the DB9F connector.
Relay Interface Card
This
RELAYCARD-INT option provides dry contact closures for remote monitoring of
alarm conditions in the UPS, delivering signals for On Battery, Low Battery,
Summary Alarm, UPS Fault and On UPS.
Features
of the
PS2201-SS Grade A